Application of organosilane coatings for improved anti-adhesive properties enabling facilitated demolding in polymer processing

Easy and residue-free demolding is an everlasting topic in the plastics processing industry. Typically, facile ejection of the produced parts from the mold is provided by separation agents (silicon sprays, surface coatings). In this work, a perfluoroalkyl-based organosilane coating is applied to exchangeable substrates of an injection mold. Besides the simple application, the coating can also be restored easily in a procedure based on flame treatment. Coating and recoating are proven by contact angle measurements with water, while the anti-adhesive effect and the related relief during demolding are evaluated using a special measuring device in an instrumented two-plate injection mold. The results reveal that the organosilane layer reduces the demolding forces and the resulting static friction coefficient by 50%. Furthermore, multiple recoating significantly improves the durability of the anti-adhesive coating. Based on these findings, the easily applicable and renewable organosilane coating represents a suitable alternative to conventional release coatings.     

A theoretically-based novel protocol for the analytic treatment of the glass failure stresses associated with coaxial double ring test method

With the aim of validating a new standardized Coaxial Double Ring testing procedure, without overpressure and with fixed geometry, an ad hoc theoretical approach has been proposed here to rearrange the laboratory outcomes accounting for the effects of the geometric non-linearities associated with such a testing configuration. By borrowing this idea, once the experimental values of the failure load have been determined, it has been possible to obtain an expression in closed form (fully defined by only two coefficients) of the maximum tensile stress (σ_max) in the core of the specimen. Following this, in order to make the laboratory outcomes comparable and homogeneous, the σ_max-values have been then re-scaled to a common reference condition (equibiaxial stress on a reference area, σ_eqbx), by means of the use of a correction coefficient (K) able to determine, under a condition of equal probability of failure, the effective area (A_eff) of the tested specimens. After being corrected to account for the effects of the stress corrosion cracking (static fatigue effect), all re-scaled data have been finally interpreted using a Weibull-type statistical distribution to determine the main fractile values of the glass strength. Doing so, despite some unavoidable approximations, this procedure furnished a highly effective means of determining the bending strength of float glass. Unlike the pure numerical approach proposed in codes and literature, which requires to correct the experimental data via FEM simulation, the rationale behind the proposed approach is in fact to elaborate the experimental data through an analytic treatment of the problem, which would greatly facilitate the interpretation of the data as well as the standardization of the testing procedure.     

Preparation of fully dense and magnetically controllable CaO-Al2O3-SiO2-Na2O-Fe3O4 glass ceramics by hot pressing

Fully dense and magnetically controllable glass ceramics was successfully synthesized by method of hot pressing using CaO-Al₂O₃-SiO₂-Na₂O glass powder and Fe₃O₄ powder as raw materials. The influences of sintering temperature and time, content and particle size of Fe₃O₄, as well as particle size of glass powder on the densification and magnetic properties of samples were investigated. It was found that the saturation magnetization gradually increased with increasing magnetite content. In addition, the samples containing smaller size magnetite particles had a higher coercivity. However, for samples using smaller size glass powder, magnetite particles could partially dissolve into the glass matrix, which led to the decrease of saturation magnetization and the increase of coercivity. It was also concluded that the precipitation of crystalline phase from smaller size glass powder caused the decrease of degree of densification, and after decreasing the sintering temperature, the degree of densification of product was enhanced.     

平板显示基板玻璃窑炉烟气脱硝技术探究

随着生态环境意识的加强和环保治理力度的提升,平板玻璃窑炉烟气氮氧化物治理已经全面落实。而由于平板显示基板玻璃窑炉烟气性质的独特性,其脱硝技术路线的选择也取决于不同地区氮氧化物排放浓度的限值差异。详细介绍了选择性催化还原法(SCR)、选择性非催化还原法(SNCR)和逆向流选择性催化还原法(CSCR)三种脱硝技术并对比了三者之间在脱硝效率、反应温度、初始投资、全生命周期成本的差异。同时,对未来的发展应用进行了展望。     

Effect of pH on wear and friction of silicon nitride sliding against alumina in water

The influence of the pH in water lubricated sliding contacts was evaluated in terms of friction and wear. The experiments were carried out using a ball-on-disc setup. Si₃N₄ balls and Al₂O₃ discs were tested at temperature of (22±2) °C, sliding speed of (1.00±0.03) m/s and normal load of (54.25±0.17) N. Eight types of water with pHs varying from 3 to 12 were used as lubricant. The running-in period, friction coefficient and wear-volume were shown to be nearly independent of the initial pH values within the DLVO range (4≤pH≤10), since at these range the water׳s pH tends to the same value (7.6±0.3) during the test. Superlubricity could be reached with negligible wear by properly setting the electrochemical properties and operating conditions of the tribosystem.     

Graphical based characterisation and modelling of material gradients in porosified LTCC

The chemical composition of low temperature cofired ceramics (LTCC) allows to locally embed air into sintered substrates by a selective wet chemical etch process. Therefore, LTCC substrate with areas of low permittivity can be created without material combination. The presented graphical method of material component contrast images enables the evaluation of their most important material properties which are their component distribution, their porosification gradient and their residual bearing surface. The graphical method, including focused ion beam and scanning electron microscopy analyses, is applied to different commercially available LTCC types having two porosification states each. Derived mathematical models, which are suitable for finite element method implementation, allow the characterisation of the effective permittivity reduction while keeping a maximum residual surface area for, e.g., metallisation purposes. The shape of the optimum material distribution function features an ‘air pocket’ of small width and a depth being dependent on the application specific operating frequency.     

Tuning the interfacial reaction between CaO–SrO–Al2O3–B2O3–SiO2 sealing glass–ceramics and Cr-containing interconnect: Crystalline structure vs. glass structure

In this paper, Al₂O₃ was added to CaO–SrO–B₂O₃–SiO₂ sealing system to tailor the structure of sealing glass–ceramics and glass–ceramics/metal interfacial reaction. The addition of alumina in glasses contributes to increasing fraction of bridging oxygen in silica tetrahedral as well as the change in boron environment from three-fold to four-fold (BO₄ → BO₃). The devitrification tendency of glasses also decreases with increasing Al₂O₃ content. The condensed glass structure and increasing residual glass content play opposite roles on the interfacial reaction, consequently resulting in a maximum fraction of Cr⁶⁺ in reaction couples between Cr₂O₃ and glass containing 6 mole% Al₂O₃ at 700 °C. In addition, the good bonding can be observed at the interface between Cr-containing interconnect (Crofer 22APU) and glass containing 4 mole% Al₂O₃, held at 700 °C for 100 h. The reported results support the suitability of the prepared glass–ceramics as sealing materials for SOFC applications.     

Physical and Functional Properties of Blackberry Freeze- and Spray-Dried Powders

The aim of the present work was to develop two products from blackberry juice by freeze and spray drying with potential use as food colorants or healthy ingredients. A characterization of the physical and functional properties of the powdered juices was done. Maltodextrin or a mixture of trehalose and maltodextrin were assessed as carrier matrices. Freeze-dried, maltodextrin-containing powders presented the best retention of bioactive compounds and antiradical activity; however, they showed a narrow relative humidity range for storage in the glassy state. Spray-dried powders showed better physical properties, bearing higher glass transition temperature and lower molecular mobility than freeze-dried formulations.     

Large third-order optical nonlinearity of ZnO–Bi2O3–B2O3 glass–ceramic containing Bi2ZnB2O7 nanocrystals

Homogeneous transparent optical glass–ceramics precipitated with unique nonlinear crystals are promising materials for photonic applications. We have utilized heat treatment method to prepare transparent ZnO–Bi₂O₃–B₂O₃ glass–ceramic containing Bi₂ZnB₂O₇ nonlinear nanocrystals. A large third-order nonlinear susceptibility χ⁽³⁾ of glass–ceramic is measured by Z-scan technique, which mainly attributed to unique [BiO₆] and [B₂O₅] units in Bi₂ZnB₂O₇ crystal structure and the quantum size effect of nanoparticles. The discovery is of great potential in the application of nonlinear optical integrated devices.